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| CNC
Turning |
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Wye
Valley Services specialise in high volume CNC mill-turn
services to the UK market
in metal and plastic upto 51mmØ. Below is an overview
of some of the elements and specialties of the services
offered.
| Straight
Turning
Taper Turning
End Facing
Facing
Shoulder Facing
Contour Turning
Form Turning
Internal Broaching
External Broaching |
Boring
Taper Boring
Internal Forming
Drilling
External Threading
Internal Threading
Reaming
Internal Cut Knurling
External Cut Knurling
Pressure Knurling |
T-Slotting
Side Slotting
Edge Rounding
Side Plunging
Profiling
Plunging
Thread Milling
Thread Rolling
Parting |
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| Multi-Axis
Sliding Head Machining |
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Our
multi-axis sliding head machines are sophisticated enough
to produce close tolerance high precision complex milled & turned
components in a single hit. Combined with long, bar feeding
magazines, this means we are capable of supplying high
volume mill/turned parts quickly.
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| Fixed
Head CNC Turning |
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We
offer fixed head cnc turning for components up to 51mmØ.
The fixed head offers a larger bar capacity, a faster
cycle time and mill-turn capability.
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| Materials |
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We
will turn almost any material you require. Much of our work
is in mild steel, stainless steel and aluminium, but we also
cater for more exotic materials including plastics and composites.
Below is a list detailing the main materials that we work
with:
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HE30, HE15, 2011T3, Aluminium Bronze CA104 |
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Leaded Brass CZ121, Riviting Brass CZ131 |
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| Sintered
Bronze, Phospor Bronze PB102, PB1, LB4 |
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Nylon 6, 66, Perspex, PTFE, Glass Filled PTFE, Polypropylene,
Acetal |
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| 220M07,
212M36, 210M15, 605M36 |
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| 316,
303, 304, 430, 321, 416 |
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| Tooling |
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We
use the very best lathe tools from manufactures such as Dormer,
Seco and Iscar as well as the tool manufacturers detailed
below:
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| CNC
Milling |
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We carry out CNC milling to specification on turned parts
in one hit. Milling services appllicable to our turning
services
include slotting, edge rounding, slopes, thread milling and
facing. |
| Small
Components |
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We undertake the cnc turning of microscopic
components, typically with diameters of 0.5mm and up
with milled
features
as thin as 0.1mm. Turning of microscopic parts using
CNC bar fed machines allows for very high volume production
capacities of as many as a million or more. Much of
our work is sub-10mm, in particular our work in
the
telecom's,
communications,
and electronics
sectors. We work towards the highest possible quality
in everything
we do, aiming for production runs with zero defect and customer
satisfaction. |
| Small
Hole |
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A combination of the best tooling and cnc lathes allows us
to carry out reliable and repetitive machining of small holes
up to (0.2mm Ø in stainless steel) six diameters deep
in all materials. Feel free to call if you have a component
that requires a small hole and we'll be happy to help. |
| Thread
Cutting |
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We offer specialist internal & external thread cutting
to suit your requirements including left and right hand, multi
start threads using radial, flank and modifiedflank techniques
where required. We can thread as small as 1mm x 0.2 pitch,
tap short and long blind holes as well as carry out deep tapping
with rigid tapping and pecking to achieve this. |
| Boring |
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We carry out secondary boring on drilled holes to ensure
concentricity and fine precision as well as bore internal
diameters not
easily achievable with regular drill sizes. We bore all kinds
of internal steps, grooves, undercuts, ridges and
gradients to customer specifications. |
| Broaching |
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We carry out hexagonal, square, triangular and torx broaching
as well as specialist broaching of asymmetric shapes and slots
to customer specifications. We can also machine keyways and
splines using both single and multi point full form cutters.
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| Knurling |
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We have a wide range of pressure and cut knurling tools for
straight, diagonal or diamond patterns in soft and hard materials
on components as small as 2mmØ. |
| Tube
Work |
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We
can also turn circular, square and hexagonal tubes upto
51mmØ in a range of materials which can
offer a significant cost saving when compared to turning
certain items from bar. |
| Quality |
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Certificates
of conformity, inspection reports and material certificates
can be supplied on request. |
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